MATTRESS ADHESIVES THAT DELIVER LASTING PERFORMANCE

Adhesive problems on a mattress line can show up in a lot of places. Sometimes it’s during application, like uneven coverage or a bond that won’t grab. Sometimes it’s hours later, when a laminated foam stack pulls apart overnight, a quilted panel shifts in roll-pack, or a pocket coil unit fails QA because the fabric pulled away from the spring cage. And sometimes it shows up further down the road, in returns, reviews, or warranty claims that trace back to the bond.

But with the right adhesive, you give your product its best shot at performing the way you designed it to.

When the adhesive is tuned to your substrates and your line, foam laminates evenly, panels hold their shape through roll-pack, and pocket coil encasements stay where they should. And because your open time, viscosity, and set speed are matched to your production tempo, you’ll have fewer reworks and fewer QA rejects further downstream.

Even if something’s off, you’re working with a formulator who knows mattress adhesives and will dial it in with you until it’s right. With Capital, you can feel confident that you’ll get an adhesive that just works — formulated to do its part in the product you build.

PUBLISHING & PRINTING
PAPER CONVERTING
PACKAGING
PUBLISHING & PRINTING
PAPER CONVERTING
PACKAGING
MATTRESS ADHESIVE ISSUES

FORMULATED TO REMEDY ANY ADHESIVE ISSUE

Mattress adhesive problems tend to surface after the fact — not on the press, but in QA, in returns, or in the plant environment itself. Capital formulates to prevent all three.

DELAMINATION

When foam stacks pull apart overnight or panels shift in a roll-pack, the adhesive profile isn't matched to your substrate and line tempo. Too little tack, wrong open time, or a set speed that doesn't fit your press cycle and the bond fails after the run is already out the door.
We formulate an aggressive, durable bond that's tuned to your open time, clamp time, and press cycle, so what leaves the line stays bonded.

CRINKLE & NOISE

When a finished mattress crackles under the sleeper, the adhesive is too stiff to flex with the layers it's holding together. The bond is intact, but the feel isn't — and that's what triggers returns, bad reviews, and customer service calls.
We formulate flexible adhesives designed for mattress construction, so the layers move together without noise and what was built in the plant still feels right at three in the morning.

SOLVENT SMELL

When operators get headaches on the line and retailers complain about odor off the finished product, a solvent-based adhesive is the cause. The smell clings to the plant, to your crew, and to the mattress itself — all the way into the customer's bedroom.
Our low-VOC water-based and low-odor hot melt formulations clear the air in the plant and leave the finished product ready for the end customer without a solvent profile.

MATTRESS APPLICATIONS

MATTRESS APPLICATIONS WE FORMULATE FOR

Every mattress application has its own bond challenge — different substrates, different dispensing methods, different performance demands. Capital formulates for each one specifically, not from a generic category product.

<span>MATTRESS APPLICATIONS</span> WE FORMULATE FOR

Foam Lamination

Bonding foam layers — poly, memory foam, latex, gel — into a stable stack that holds shape through cutting, compression, and shipping. The adhesive needs the right spray pattern, open time, and bond strength for your line speed; one that survives roll-pack compression and decompression without separation.

Pocket Coils

Bonding fabric encasements around individually wrapped coil units so pockets stay intact through compression, transport, and years of use. The adhesive needs to bond nonwoven to nonwoven cleanly and consistently at line tempo, without bleeding through the fabric or stiffening the encasement.

Nonwovens

Bonding nonwoven layers — batting to scrim, fire sock to quilt panel, insulator to foam — so the stack stays integrated through assembly and the life of the product. The adhesive needs to flex with the materials over time without crinkling, stiffening, or leaving hard spots the sleeper can feel.

MATTRESS OEMS

OUR MATTRESS ADHESIVES ALREADY WORK WITH YOUR EQUIPMENT

Our mattress adhesives are formulated to run on the dispensing equipment already installed in your plant. If your equipment isn’t listed, reach out anyway. We formulate for the line, not the brochure.

Robatech
Nordson
Valco Melton
Hot Melt Technologies
SureTack Systems
WHY MATTRESS MANUFACTURERS <span>WORK WITH CAPITAL</span>
WHY MATTRESS MANUFACTURERS <span>WORK WITH CAPITAL</span>

WHY MATTRESS MANUFACTURERS WORK WITH CAPITAL

CUSTOM FORMULATIONS

Generic adhesives don't know your substrates, your line speed, or your dispensing setup. We formulate for the application in front of you, not a category in a catalog.

FAST LEAD TIMES

Flagship mattress formulations typically ship next day from our ISO 9001:2015 certified facility. Common formulations stay in stock so you're not waiting days on supply.

MATCHED TO YOUR LINE SPEED

Whether you're running high-volume automated systems or flexible small-batch production, you get adhesives dialed in to your cycle time, dwell, and output targets.

CONSISTENT, ISO-CERTIFIED QUALITY

Every batch meets spec, runs the same, and stays clean through the line. Operators don’t need to tweak settings or troubleshoot mid shift.

RESPONSIVE, FIELD-TESTED SUPPORT

When something’s off, we’re there. You get fast answers and real help from people who have worked your machines and solved problems like yours.

WATER-BASED & HOT MELT OPTIONS

Foam lamination, pocket coils, nonwovens — different applications call for different chemistries. You get both, formulated for your specific use case.

MATTRESS ADHESIVE FAQS

FREQUENTLY ASKED QUESTIONS

Here are the questions we hear most often from mattress manufacturers evaluating a switch.

Have more questions?
GET IN TOUCH

Do you have adhesives that don't have a strong smell?

Yes. Capital’s water-based and low-odor hot melt formulations are low to no VOC and won’t carry the solvent profile your operators or end customers notice.

What container sizes can I order?

Water-based adhesives ship in 5-gallon pails, 30- or 55-gallon drums, 275-gallon totes, and 4,000-gallon bulk tanker wagons. Hot melts ship in 35-lb boxes, 1,120 lbs per pallet, or 1,200-lb bulk bins.

What's the shelf life of your mattress adhesives?

Water-based products carry a six-month shelf life from date of sale. Hot melts carry a two-year shelf life from date of sale.

How fast can I get product?

Flagship mattress formulations typically ship next day from our ISO-certified facility. We keep common products in stock so you’re not losing days waiting on supply.

Can you support us during trial and startup?

Yes. We’ll send a sample, join you for the trial, and continue working with you until performance is dialed in. Real support, not just a shipment.